Phase One

Padel Surfaces

Specifically designed to meet the requirements of padel, the recyclable artificial turf boasts optimal functional properties that allow athletes to perform at their peak.

  • UV Protection for long lasting fibre colour stability
  • 10 mm filament height for optimal playing conditions
  • Game speed can be adjusted individually by sand infill quantity
  • Low maintenance artificial turf for minimal upkeep
  • Recyclable thanks to a sustainable PU backing

Ground preparation, survey & soil testing:

Assess slope and topography for drainage glow.

Concrete Ring Beam (Perimeter Beam):

This structure provides larger anchors and serves as the foundation for fencing and walls, as the client frame is steel and will require more load bearing.

Dimensions:

300mm wide x 500mm deep

Reinforcement:

4 longitudinal rebars + stirrups @ 200mm c/c

Concrete Grade:

C25/30 minimum

Reinforced Concrete Slab Thickness:

150mm

Reinforcement:

Welded mesh or steel bars

Finish:

Power floated or brushed to provide grip

Sub Base Construction:

Type E1 Lakfold padel base to reduce impact and improve energy absorption

Surface Finish:

Professional turf performance installed over sub surface.

Phase two

Glass & Framework

Pillar and popup style padel tennis courts, 10mm toughened (tempered) glass is commonly used as the rear and side enclosures. Below are the technical specifications, standards, and installation considerations for this type of glass in padel court applications.

Standard Panel Sizes

Back Wall Panels:

  • 3000 mm x 2000 mm (common)
  • Some systems use 3000 mm x 1000 mm in pairs

Glass thickness:

  • 12 mm

Large panels with minimal framing require greater thickness (12 mm) for stability and wind resistance.

Side Wall Panels:

  • Typically 2000 mm x 2000 mm

Side Wall Panels:

  • Typically 2000 mm x 2000 mm

Glass Type & Properties

Type:

  • Thermally toughened safety glass (aka tempered glass)

Impact Resistance:

  • 5–7x stronger than standard float glass

Breakage Mode:

  • Shatters into blunt granules for safety

Complies with:

  • EN 12150-1 (EU standard for toughened glass)
  • UNE-EN 15163
  • FIP regulations for panoramic court design

Edge Processing & Drillings

Edges:

  • Machine–polished (flat or arrissed)

Spacer Gaskets:

  • EPDM or neoprene inserts to cushion between metal and glass

Drillings:

  • Ø14 mm to Ø18 mm holes (quantity varies by frame)
  • Clean countersunk holes for bolt-through bracket systems

Installation System

No vertical pillars in the corners—glass panels are joined with special connectors or adhesives, and supported by:

  • Lower aluminium or steel U-profile channels
  • Minimalist corner joining systems

Mounting:

  • Fixings from the base or occasionally top–framed with stabilising bars

Structural &
Environmental Considerations

Must withstand:

  • Ball impact (up to 130 km/h)
  • Wind loads per local building codes
  • Thermal expansion

Wind Load Tests:

  • Usually rated for up to 0.8-1.0 kN/m² depending on fixings and installation height
  • Easy to clean with standard glass cleaner
  • Resistant to UV, water, dirt, and chemicals

Can include:

  • Anti-scratch coatings
  • Anti-glare or anti-reflective films
  • Low-iron options (extra clear)

Acoustic Properties

12 mm toughened glass offers some noise containment but does not
absorb sound like acoustic glazing. It reflects noise effectively.

Panel SizeThicknessWeight (Approx.)
3000 × 2000 mm12 mm~180 kg
2000 × 2000 mm12 mm~120 kg

Panels are delivered in steel A-frame stillages, often with vacuum lift needed for on-site handling.

FeatureValue
Glass Thickness12mm
Panel SizesUp to 3000 x 2000 mm
StandardsEN 12150-1, FIP compliant
Mounting StyleFrameless/minimally framed
InstallationBase channel + bracket + corner join
Edge FinishPolished (safe to touch)
Typical UsePremium/viewer-facing courts

Here's a full breakdown for 12 mm toughened glass, the industry standard for panoramic padel courts:

Standard Panel Sizes

Back Wall Panels:

  • 3000 mm x 2000 mm (common)
  • Some systems use 3000 mm x 1000 mm in pairs

Side Wall Panels:

  • Typically 2000 mm x 2000 mm
  • Glass thickness: 12 mm
  • Panel weight: Approx. 30 kg/m², so a 3 × 2 m panel weighs ~180 kg

Large panels with minimal framing require greater thickness (12 mm) for stability and wind resistance.

Glass Type & Properties

  • Type: Thermally toughened safety glass (aka tempered glass)
  • Breakage Mode: Shatters into blunt granules for safety
  • Impact Resistance: 5–7x stronger than standard float glass

Complies with:

  • EN 12150-1 (EU standard for toughened glass)
  • UNE-EN 15163
  • FIP regulations for panoramic court design

Edge Processing & Drillings

  • Edges: Machine-polished (flat or arissed)
  • Spacer Gaskets: EPDM or neoprene inserts to cushion between metal and glass

Drillings:

  • Ø14 mm to Ø18 mm holes (quantity varies by frame)
  • Clean countersunk holes for bolt-through bracket systems

Installation System

No vertical pillars in the corners—glass panels are joined with special connectors or adhesives, and supported by:

  • Lower aluminium or steel U-profile channels
  • Minimalist corner joining systems

Mounting: Fixings from the base or occasionally top-framed with stabilising bars

Structural & Environmental Considerations

Must withstand:

  • Ball impact (up to 130 km/h)
  • Wind loads per local building codes
  • Thermal expansion

Wind Load Tests: Usually rated for up to 0.8–1.0 kN/m² depending on fixings and installation height

Maintenance & Durability

  • Easy to clean with standard glass cleaner
  • Resistant to UV, water, dirt, and chemicals

Can include:

  • Anti-scratch coatings
  • Anti-glare or anti-reflective films
  • Low-iron options (extra clear)

12 mm toughened glass offers some noise containment but does not absorb sound like acoustic glazing. It reflects noise effectively.

Panel Size
Thickness
Weight (Approx.)
Glass Type
3000 × 2000 mm
12 mm
~180 kg
Toughened
2000 × 2000 mm
12 mm
~120 kg
Toughened

Panels are delivered in steel A-frame stillages, often with vacuum lift needed for on-site handling.

Feature
Value
Glass Thickness
12 mm
Panel Sizes
Up to 3000 x 2000 mm
Standards
EN 12150-1, FIP compliant
Mounting Style
Frameless/minimally framed
Installation
Base channel + bracket + corner join
Edge Finish
Polished (safe to touch)
Typical Use
Premium/viewer-facing courts
Phase three

Canopies

We are finalising design of canopies - watch this space

Phase four

Hemp Sound Wall Barriers

Full Turnkey Supply & Installation (Phase 1-4).
Elements can supply complete padel court solutions, including optional add-ons and services.

Initial Site Survey & Feasibility

Design & Planning Application

Groundworks & Infrastructure Construction

Court Assembly (frame, glass, turf)

Lighting & Electrical Setup

Canopy Construction (if included)

Final Inspection & Handover

Ongoing Maintenance Support

Carbon Footprint Reduction

With a presence in over 120 locations around the globe, SYNLawn serves as your trusted partner for top-quality and sustainable artificial grass solutions. As a distributor, we work seamlessly, promoting responsible environmental stewardship through industry-leading innovations in artificial grass solutions. SYNLawn continues to lead the industry by continuously raising the bar for global synthetic turf standards.

All other materials are environmentally sourced including the glass which is Low-Carbon glass.

Sustainability

Sustainability

Quality

Quality

Innovation

Innovation

Safety & Certification

Safety & Certification

Ongoing Support

Ongoing Support

Eco Friendliness

Eco Friendliness

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gregg@elementsinglass.co.uk